Wheel Welding Is Dangerous

wheel welding, dangers of wheel welding
Source: Flickr

When Is Wheel Welding Advisable

When one puts together the threat to both people and the wheel itself, the question arises, is there ever a scenario when it is OK to consider wheel welding? In the event that one hits a pothole or rock outcrop and needs a quick fix, wheel welding may be an option. This however should only be looked at as a short term measure until the wheel is replaced.

For increased peace of mind in such instances, it pays to have an exceptional set of tires on. One such tire with exceptional all-round performance is Michelin’s Premier LTX which can help minimize the risk if an emergency should occur.

For most car owners, D.I.Y jobs are an everyday part of the experience of owning a vehicle. While this suffices for many tasks, there are some jobs that are just not worth the risk. One such task is wheel welding. Though common practice, there are a number of reasons not to do it.

Bodily Harm

wheel welding, shrapnel, exploding wheel
image by: Pixabay

If one decides to undertake wheel welding, one runs the risk of having the wheel explode. One of the dangers of welding arises from the high temperatures generated.  This heat causes the air temperature in the tire to steadily increase, eventually causing it to burst.

When this happens, bits and pieces of the wheel are blown into the surrounding area, causing a huge risk of injury from shrapnel and the pressure generated. 

Wheel Damage Can Go Unnoticed

When wheel welding, the risks don’t just stop at injury to the person directly working on the wheel. Due to the extreme conditions created by welding, doing it on a wheel tends to weaken its structure. Most wheels nowadays are made out of aluminium, which is easily disfigured by welding, hammering and so forth.

The main issue here is that from a layperson’s eye, there may not seem to be any visible damage. However, once weakened, the wheel’s staying power and performance is highly compromised.


Precautionary Measures

wheel welding, avoid potholes, wheel care
Image source: Wikimedia

The need for wheel welding usually arises because of some damage happening to the wheel. As such, preventing such eventualities, minimizes the requirement for this measure. Below are a few guidelines to keep your wheel in great condition.

  • Regularly clean all wheels to reduce amount of debris and rock stuck in the metal
  • Keep wheel nuts and bearings adequately lubricated to prevent abrasion
  • Always ensure that all wheels have the right amount of pressure
  • Avoid high speeds on roads that are uneven, rocky or obscured


As has been adequately illustrated, wheel welding is one of the few tasks on a vehicle, that are best not done at home. In as much as it may seem like you are saving a few dollars, in the end the risks may be disastrous.

Rather than risking you and your passengers’ lives, always make it a point to drive on a solid set of wheels. In case of emergency, a good set of supporting tires will ensure that you get to your destination in one piece.