Best Plasma Cutters under 1000
Best Plasma Cutters under 1000

Are you looking to cut through metal like a hot knife through butter?

Then you’re in the right place! Plasma cutters are the ultimate tool for precision cutting, making them a must-have for any DIY enthusiast or professional fabricator.

Whether working on automotive repairs, home renovations, or industrial projects, having a reliable plasma cutter can save you time and effort while delivering clean and accurate cuts.

But with so many available options, finding the best plasma cutter under $1000 can be overwhelming.

Don’t worry – we’ve researched for you! In this blog post, we’ll guide you through what to consider when buying a plasma cutter and present our top picks that combine quality performance with affordability.

Are you ready to unleash your cutting potential without breaking the bank? Let’s dive in and find your perfect plasma cutter companion!

What to Consider When Buying a Plasma Cutter

When buying a plasma cutter, there are several important factors to consider. These factors will help you find the best plasma cutter for your needs and budget.

One of the critical considerations is the power output of the plasma cutter. The power output determines how efficiently the machine can cut through various materials. Higher power outputs typically allow for faster and cleaner cuts.

Another factor to consider is the plasma cutter’s duty cycle. The duty cycle refers to how long a machine can operate continuously before it needs to cool down. A higher duty cycle means longer cutting times without interruptions.

Cutting thickness capability is another crucial aspect when choosing a plasma cutter. You must ensure it can handle your cutting requirements, whether working with thin sheets or thick metal plates.

Portability may also be essential if you use your plasma cutter in different locations or projects. Look for lightweight and compact models, making them easier to transport and maneuver around tight spaces.

Don’t forget about consumables and accessories compatibility. Make sure that replacement parts such as electrodes and nozzles are readily available and affordable for long-term use of your chosen model.

By considering these factors carefully before making a purchase, you’ll be able to find a high-quality plasma cutter under $1000 that meets all your cutting needs!

Power Output

When it comes to plasma cutters, one of the critical factors to consider is the power output. The power output determines how efficiently and effectively you can cut through different materials. It is measured in amps, and generally, the higher the amp rating, the more powerful and versatile the cutter will be.

A high power output allows you to easily tackle thicker materials, making it ideal for heavy-duty cutting tasks. It provides a faster cutting speed and ensures cleaner cuts without leaving any dross or slag behind.

On the other hand, if you primarily work with thinner materials like sheet metal or have light-duty cutting needs, a lower power output may suffice. It provides precision cuts with less heat distortion and reduces the risk of warping or damaging delicate materials.

However, it’s essential to balance power output and your specific requirements. Opting for an overly powerful plasma cutter may be unnecessary and result in unnecessary energy consumption.

Consider your typical projects and material thicknesses when choosing a plasma cutter with an appropriate power output that meets your needs while remaining within budget constraints.

Duty Cycle

The duty cycle is essential to consider when buying a plasma cutter. It refers to the time the machine can continuously operate before it needs to cool down. A higher duty cycle means you can work more extended without interruptions, while a lower duty cycle may require more frequent breaks.

When looking for a plasma cutter under $1000, finding one with a decent duty cycle is crucial. Ideally, you want a machine with at least 50% or higher duty cycle at your desired cutting amperage. This ensures you won’t constantly pause your work and wait for the machine to cool down.

A high-duty-cycle plasma cutter is especially beneficial if you have large projects or continuous cutting tasks ahead. You don’t want to constantly be interrupted by cooldown periods, as it can slow your progress and affect productivity.

So, remember the duty cycle rating when choosing a plasma cutter within your budget range. It will help ensure smooth and uninterrupted operation during your cutting tasks!

Cutting Thickness

One crucial factor to consider when choosing a plasma cutter is the cutting thickness it can handle. The cutting thickness refers to the maximum metal thickness the plasma cutter can effectively cut through.

Different plasma cutters have different capabilities when it comes to cutting thickness. Some models are designed for light-duty applications and can only handle thin metals, while others are built for heavy-duty tasks and can easily slice through thick materials.

It’s crucial to assess your specific needs before making a purchase decision. If you primarily work with thin sheet metals or require precision cuts, a plasma cutter with a lower cutting thickness capacity might be sufficient. On the other hand, if you frequently deal with thicker metals or need faster cutting speeds, opt for a machine with a higher cutting thickness rating.

Remember that exceeding the recommended cutting thickness of a plasma cutter may result in poor-quality cuts or even damage to the machine itself. So always choose an appropriate model based on your requirements.

In addition to considering cutting thickness, don’t forget about other essential factors like power output and duty cycle when selecting a suitable plasma cutter for your needs!


Portability is a crucial factor to consider when looking for the best plasma cutters under $1000. Whether working in your garage or taking on projects at different job sites, having a portable machine can make all the difference.

A lightweight and compact plasma cutter allows for easy transportation and maneuverability. You don’t want to be lugging around a heavy and bulky machine that will slow you down or take up too much space in your vehicle. Look for models designed with portability, featuring built-in handles or carrying cases.

Another aspect of portability to consider is power source options. Some plasma cutters can operate on 110V and 220V power outlets, giving you flexibility depending on where you work. This versatility ensures that the availability of specific power sources won’t limit you.

Additionally, pay attention to cord length. A longer cord provides more freedom of movement while working and eliminates the need for multiple extension cords.

Prioritize finding a plasma cutter with excellent portability features such as lightweight construction, convenient carrying options, universal power source compatibility, and ample cord length. Doing so means you’ll have no trouble transporting your machine wherever your projects may lead you!

Consumables and Accessories

Regarding plasma cutters, suitable consumables, and accessories can make a difference in your cutting experience. While the main focus is often on the machine’s power output and cutting thickness, don’t overlook the importance of having high-quality consumables and accessories.

First off, let’s talk about consumables. These parts wear out over time and must be replaced regularly for optimal performance. Things like electrodes, nozzles, and shield cups fall into this category. Investing in top-notch consumables will ensure clean cuts and extend your plasma cutter’s lifespan.

Next up are accessories. These include items like torches, hoses, and protective gear. A reliable torch that fits comfortably in your hand can significantly improve precision and control during cutting operations. Sturdy hoses with proper fittings will maximize efficiency by delivering consistent airflow to the machine.

Protective gear should never be overlooked, either. Safety goggles or a face shield are essential for protecting your eyes from flying sparks or debris while working with a plasma cutter.

In short (pun intended), when choosing a plasma cutter under $1000, consider its compatibility with quality consumables and any additional accessories you may need for optimum performance and safety!

Everlast PowerPlasma 50S Plasma Cutter

This plasma cutter is the best plasma cutter under 1000, designed usually to cut up to 1/2 inch thick metal truly quickly. It is capable of cutting 1/2 inch 15-20 items quickly.

It has fifty AMPs of expert cutting power. If you need to cut 3/4 inches, it will get work done with some slag you can get off with a hammer. You can go up to 15/16 inches if you need a severance cut. For thicker stuff, better go.

When considering direct and long-term operating costs, all PowerPlasma 50S is one of the top-performing IGBT plasma cutters on the market for the price. It provides lots of capability for the average little fab shop or hobbyist. It is also the best performer in a light industrial setting.

2021 PowerPlasma 52i 50 Amp CNC compatible plasma cutter

$849.00  in stock
as of April 19, 2024 9:08 pm

2021 PowerPlasma 62i 60 Amp CNC compatible plasma cutter

$999.00  in stock
as of April 19, 2024 9:08 pm

Read Next – Best Miller Welding Machine Plasma For You

Razorweld Plasma CUT 45 Plasma Cutter

This is a light, tiny, and efficient single-phase industrial plasma cutter. Best tool for your metal cutting work. It generally comes with a 220 V plug-in standard.

Razorweld plasma cut 45 can make a 5/7 inch clean cut, and in severance cut, you can force it even to one inch if it is genuinely required. It has a twenty ft TRF 45 plasma torch.

Razorweld plasma cut 45 is best for metal and sheet fabrication, maintenance and repair services, automotive, light industrial use, ducting work, etc. It can be used with generator-supplied power.

Read Next – What is the Best Mobile Welding

Everlast PowerPlasma 60S plasma cutter

This plasma cutter is more muscular than the first one. It costs around 1000 dollars, sometimes pretty mo its value to the money.

Great plasma cutter for 1000 dollars. This plasma cutter will keep money and time. This 60S will be best for the welding and fabrication shop.

Plasma Cutter 50Amp,Dual Voltage,1/2 Inch Clean Cut,IGBT Inverter Digital Display Cutting Machine Accessories Grey,110V/220V

$104.25  in stock
1 used from $104.25
Free shipping
as of April 19, 2024 9:08 pm

PrimeWeld 3-in-1 50 Amp Plasma Cutter, 200 Amp TIG Welder and 200 Amp Stick Welder - Welding and Cutting Combo, Mobile Welding Machine, Portable Plasma Cutter, Multipurpose Welder and Cutter, CT-520D

$399.00  in stock
as of April 19, 2024 9:08 pm

Read Next – Best Budget Plasma Cutters Under 500


When it comes to finding the best plasma cutter under $1000, plenty of options offer excellent performance and value for money.

By considering factors such as power output, duty cycle, cutting thickness, portability, and included accessories, you can narrow your choices and find the perfect machine to suit your needs.

Based on our research and customer feedback, we have compiled a list of top picks for plasma cutters in this price range. These machines not only provide excellent cutting capabilities but also come with features that make them user-friendly and convenient to use.

Remember to prioritize power output based on the type of material you will be cutting. Additionally, consider the duty cycle to ensure uninterrupted operation without overheating. Cutting thickness is another crucial factor to keep in mind as it determines the versatility of your plasma cutter.

Portability is essential if you move your machine frequently or work in different locations. Look for lightweight designs with built-in handles or carrying cases for easy transportation.

Don’t forget about consumables and accessories. Opting for a model that includes these items can save you time and money in the long run.

By carefully evaluating these factors and comparing features and specifications, you can make an informed decision when purchasing a plasma cutter under $1000.

We hope this guide has provided valuable insights into choosing the right tool for your metalworking projects. Happy cutting!

2021 PowerPlasma 52i 50 Amp CNC compatible plasma cutter

$849.00  in stock
as of April 19, 2024 9:08 pm

2021 PowerPlasma 62i 60 Amp CNC compatible plasma cutter

$999.00  in stock
as of April 19, 2024 9:08 pm

PRIMEWELD CUT60 60Amp Non-Touch Pilot Arc PT60 Torch Plasma Cutter 110V/220V Dual Voltage 3 Year Warranty

$699.00  in stock
as of April 19, 2024 9:08 pm

LOTOS LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter, Dual Voltage 110V/220V, 1/2 Inch Clean Cut, Brown

 in stock
as of April 19, 2024 9:08 pm

Plasma Cutter 50Amp,Dual Voltage,1/2 Inch Clean Cut,IGBT Inverter Digital Display Cutting Machine Accessories Grey,110V/220V

$104.25  in stock
1 used from $104.25
Free shipping
as of April 19, 2024 9:08 pm

PrimeWeld 3-in-1 50 Amp Plasma Cutter, 200 Amp TIG Welder and 200 Amp Stick Welder - Welding and Cutting Combo, Mobile Welding Machine, Portable Plasma Cutter, Multipurpose Welder and Cutter, CT-520D

$399.00  in stock
as of April 19, 2024 9:08 pm
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Rick Tillman
Hi there! My name is Rick Tillman, and I'm the proud owner of RICKY'S WELDING. With over 15 years of experience in the welding industry, I am passionate about sharing my knowledge and expertise to help both beginners and experienced welders improve their skills. My journey in welding began when I attended a vocational school, where I quickly discovered my talent and fascination for this craft. Since then, I have worked on various projects, from small repairs to large-scale industrial constructions. This hands-on experience has given me invaluable insights into the challenges and techniques of welding. Throughout my career, I have been honored with several prizes and awards for my exceptional craftsmanship. These achievements have not only motivated me to push further but have also enabled me to continuously expand my knowledge and stay updated with the latest trends and technologies in the field. As an author, I have published several books on welding, including "Mastering the Art of Welding" and "Advanced Welding Techniques," which have been well-received by readers worldwide. My writing aims to simplify complex concepts, making it accessible for individuals of all skill levels. Having witnessed the growing interest in welding and the lack of comprehensive resources available, I founded Ricky's Welding to provide a central hub for welding enthusiasts to access reliable and practical tips, techniques, and guidance. Through my website, I strive to empower individuals to hone their welding skills, troubleshoot common issues, and explore new welding projects. When writing my content, I always keep my target audience in mind. Whether you're a beginner looking to start your welding journey or an experienced welder searching for advanced techniques, my articles and guides are designed to cater to your needs. I ensure that my explanations are clear, concise, and accompanied by detailed illustrations to enhance your understanding. In addition to my technical expertise, I believe in injecting personality into my writing and creating a friendly and approachable atmosphere. I want my readers to feel like they're learning from a trusted friend who is just as passionate about welding as they are. I invite you to explore Ricky's Welding and join our growing community of welders. Together, let's unleash the full potential of your welding skills and discover the limitless possibilities this craft offers. Remember, welding is not just a skill—it's an art form. And with Ricky's Welding, you have an experienced mentor by your side, guiding you towards mastery. Let's spark the fire and create something extraordinary. I look forward to embarking on this journey with you. Thank you for taking the time to check out RICKY'S WELDING.